Designing your own T-shirt is exciting. Whether you’re making one for fun, for your small business, or a big group event—it’s more than just printing on fabric. It’s your message, your brand, your style.
But let’s be honest—bad prints happen. Blurry graphics, cracked designs, wrong shirt choices… and just like that, all your hard work goes to waste.
In this guide, I’ll walk you through everything I’ve learned (sometimes the hard way!) about getting T-shirt design and printing done right. From material selection to printing methods, I’ve got you covered—especially if you’re working with an online custom T-shirt service like ours here in Brisbane.
Click Here to Order Custom-Printed Shirts!

✏️ Step 1: Start with a Solid Design
Your design is the heart of your T-shirt. So get this part right.
Use High-Resolution Graphics
Always design at 300 DPI (dots per inch). Lower than that and your print may look blurry or pixelated. If you’re using illustrations or logos, vector files (like AI or SVG) are best—they stay sharp no matter the size.
Choose Fonts Carefully
Bold, clear fonts are easier to read on fabric. Fancy script fonts may look good on screen but often get lost when printed. And remember—less is more. Keep your message short and punchy.
Think About Colour Contrast
Designing a white graphic on a white shirt? Nope. Make sure your colours pop against your fabric. A high-contrast design always grabs more attention—and photographs better, too.
Step 2: Pick the Right T-Shirt Material
Not all shirts are created equal. The fabric you choose affects how the print looks, feels, and lasts.
Cotton
Classic and versatile. 100% cotton is soft and perfect for direct-to-garment (DTG) and screen printing. Great for everyday wear or casual events.
Blends (Poly-Cotton)
More stretch, less shrink. Good for heat transfer and sublimation. They also wrinkle less and hold up better over time.
Polyester
Light and smooth. Works best for sublimation printing, especially for sportswear or all-over designs.
My tip? For most general orders, you can’t go wrong with cotton. If you want something trendier, go for a soft blend.
️ Step 3: Choose the Right Printing Method
Let’s quickly break down your options. Each has its strengths—choose based on your design, quantity, and shirt type.
1. Screen Printing
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Best for: Bulk orders, bold logos, limited colours
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Pros: Long-lasting, vibrant colours
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Cons: Not ideal for complex designs or small runs
2. DTG (Direct-to-Garment)
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Best for: Small runs, detailed/full-colour artwork
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Pros: Soft prints, great colour range
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Cons: Works best on light-coloured cotton shirts
3. Heat Transfer / Vinyl
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Best for: Names, numbers, personalisation
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Pros: Sharp edges, customisable
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Cons: Can feel thick or peel over time
4. Sublimation
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Best for: Polyester garments, full-colour prints
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Pros: Ink becomes part of the fabric—no cracking
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Cons: Only works on light-coloured polyester
Still not sure which method fits your project? We help clients choose every day at our Brisbane-based print shop. Just send us your design and we’ll guide you.
Step 4: Understand the Printing Process
If you’re ordering online, here’s a simple overview of how it usually works:
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Submit your design (make sure it’s high-res!)
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Choose your shirt style, size, and colour
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Select a print method—or let the printer recommend one
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Approve the mockup (check placement, sizing, spelling)
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Print and ship—your order is processed, printed, and sent to you
Tip: Always double-check your final design before approving. Mistakes on the mockup are easy to miss but hard to fix once printed.
Step 5: Gather Feedback & Think About Your Audience
If you’re printing shirts for clients, an event, or resale, feedback matters.
Ask:
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Will they wear this regularly?
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Does the message connect?
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Does the design reflect the brand or vibe?
Sometimes, the best way to avoid mistakes is to test your idea on a small batch first. Then, when you’re ready, scale it up with a bulk order.
Bonus Tips for Print Success
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Pre-shrink your shirts (or choose pre-shrunk styles) to avoid size surprises after washing
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Follow current trends in fonts, colours, and styles—people wear what feels fresh
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Keep your designs scalable—they should look good on small and large shirts
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Plan ahead—custom shirts take time. If you need a rush job, ask about express printing options
Why Work With a Trusted Online Printer in Brisbane?
There are plenty of printers out there—but not all are reliable, transparent, or helpful when you’re just starting out.
At Custom T Shirt Printing Online, we:
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Offer screen, DTG, vinyl, and sublimation printing
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Use trusted brands like AS Colour, Gildan, and JBS Wear
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Help you prep your artwork and make the right material choice
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Provide fast local shipping across Brisbane and beyond
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Deliver quality prints at honest prices—whether you need 1 or 1,000 shirts
Your Design Deserves the Best
Printing your design on a shirt isn’t just about ink and fabric. It’s about making something people will want to wear—again and again.
With the right prep, the right shirt, and the right printer, you’ll not only avoid mistakes—you’ll stand out.
Let’s bring your T-shirt design to life.
Visit customtshirtprintingonline.com.au
Upload your design or chat with us—we’re here to help!

